vTUB Series Vacuum Potting Equipment
The vTUB series vacuum potting equipment is dedicated to precise and continuous automatic casting of power capacitors (flexible DC transmission/distribution and locomotive capacitors). Suitable for high-filler, high-viscosity materials, it integrates material feeding, heating, degassing, metering, mixing, dispensing and vacuum potting. Customized to the customer's capacity, material formula and process, it enables automated, intelligent production.
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✉ Email: insvac@insvac.com
Technical Specifications 技术规格
| 设备类型 / Equipment Type | TUB-S-25/50 | TUB-S-50/100 | TUB-S-100/100 |
|---|---|---|---|
| 计量储罐容量 / Metering storage tank capacity | 25L + 50L | 50L + 100L | 100L + 100L |
| 计量泵 / Metering pump | 陶瓷活塞/伺服驱动 | 陶瓷活塞/伺服驱动 | 陶瓷活塞/伺服驱动 |
| 脱气方式 / Degassing | 在线连续真空脱气 | 在线连续真空脱气 | 在线连续真空脱气 |
| 灌封真空度 / Potting vacuum | ≤ 50 Pa | ≤ 50 Pa | ≤ 50 Pa |
| 控制方式 / Control | PLC + 触摸屏 | PLC + 触摸屏 | PLC + 触摸屏 |
| 对接 MES / MES interface | 标配 | 标配 | 标配 |
Process Features 工艺特点
Material feeding → Vacuum degassing → Servo metering → Static mixing → Dispensing → Vacuum potting. The TUB series integrates the entire workflow under PLC control and recipe-based management, suitable for continuous production of high-filler, high-viscosity power capacitor potting.
Product Features 产品特性
- Integrated loading & degassing / Integration of feeding and degassing：上料、Heating、脱气全部在线完成，连续供料。
- Online degassing continuous loading / Online degassing and continuous feeding：批次或连续两种方案可选，切换方便。
- 陶瓷活塞精密耐用 / Ceramic piston is wear-resistant and durable：关键计量部件陶瓷材质，长寿命。
- DMS 压力监控 / DMS pressure monitoring：实时监控混料压力，保证混料均匀。
- 计量精密，混料均匀 / Precise metering and evenly mixing：配比精度±1%，适用于高填料高粘度材料。
- 维护清洗方便 / Easy maintenance and cleaning：模块化设计，关键部件拆装便捷。
Applications 应用行业
The vTUB series vacuum potting equipment is dedicated to flexible DC power transmission/distribution capacitors, locomotive capacitors, power capacitors, HV bushings and cable accessories.